DRY METHOD TO OBTAIN COATED CRYSTALLINE SILICA WITH REDUCED TOXICITY

Patent number:

EP3708539

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Researchers at the Universitat Jaume I in Castelló and from the Fraunhofer ITEM in Germany have developed and patented a new industrial process for producing quartz and other raw materials that contain it, with a low respirable crystalline silica (SCR)-related toxicity. The invention, funded by the European Union through the LIFE Programme, consists in the dry processing of quartz, in which its particles are treated with a covering agent so as to reduce or eliminate the toxicity due to RCS. The main aim of this process is to improve the health conditions in certain work settings by curbing diseases that result from exposure to RCS. Inhaling high concentrations of RCS for prolonged periods of time may result in the pathological reaction known as silicosis. In chronic cases, this may in turn lead to more severe diseases and even be the precursor for the development of tumours, which is a common problem in different industrial sectors around the world. The International Agency for Research on Cancer has classified RCS present in work settings, in the form of quartz and cristobalite, as carcinogenic for humans (category 1). Quartz, in particular, is one of the most widely used industrial raw materials because in most cases it cannot be replaced, due to technical or economic reasons, given its low price and the vast amounts that are consumed. In terms of exposure, RCS is probably one of the most widely extended chemical substances in Europe: millions of Europeans are exposed to it in their workplaces.

Countries:
Spain
Regions:
Valencian Community
Centers:
UNIVERSITAT JAUME I, FRAUNHOFER GES ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG EV
Other entities:
Sectors:
Chemicals
Subsectors:
Materials, metallurgy
TRL Level:
TRL 5 – technology validated in relevant environment (industrially relevant environment in the case of key enabling technologies)
BRL Level:
PDF Link:
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Video Link:
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Sustainable Development Goal:
SDG03: Good health and well-being
Applications

This technology, which results in quartz with low or no toxicity, therefore consists in replacing a toxic substance with another that is less toxic, which leads to the highest possible level of protection and consequently greater protection for workers. In the hierarchy of occupational risk prevention, the preferred option consists in replacing a pollutant at source. The main advantages of this technology are: - The resulting covered quartz is considerably less toxic than the original. - The utilisation of the treated quartz does not suppose changes in the processes of production neither in the products. - It allows the covering agent to be applied directly onto a dry surface on an industrial scale. Sectors for commercial applications: The feasibility of this technology has been studied in a number of sectors such as ceramic frits, inorganic pigments, casting (moulds), adhesives for building materials and elastomers. In addition, the final product (treated quartz) could replace the quartz that is used as a raw material in various industrial sectors after studying the appropriate covering and the viability of the resulting quartz.

Comments

Project LIFE14 ENV/ES/000238 SILIFE (UE)

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